
07-01-2011, 04:21 PM
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 | Senior Member | | Join Date: May 2011 Location: Ipswich, Suffolk, UK
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Erm, is it going to be your first attempt? I'm guessing yes, so then I'd say do a lot of research on forum... With that sort of shape, it's going to be hell lot of work, even if you have hell lot of spare time... It will be very difficult to get it symmetric as well... And you'd need to do it on the car, so that means it would be off the road for some time... Firstly, get yourself some 2 part foam (or AB Foam as it's called in USA), some scrap cardboard and a lot of duct tape. Tape the cardboard to the car in order to make a box for foam (just make sure it has no holes, even if there is the tinniest little gap, the foam will find it and leak out), then fill it a bit with foam, wait for it to cure, top up a bit if required, leave to cure for around 24h, then get rid of the cardboard and start shaping. Get yourself a sharp long knife, a lot of sanding paper and patience... Check out my channel for 2 vids of what I've got done so far... YouTube - ‪firecrowpl's Channel‬‏
my project hasn't progressed far since then mainly because of lack of time... And no, I'm not doing mine on the car mainly because I have spare bumper, so I'm doing just basic work on it, then rest of proper stuff I'll do when I attach it to the car...
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